LONGWELL / Rail technology

Cooling a train converter means carrying module losses out of the enclosure.

In a forced-air converter, heat moves from power semiconductors into heat sinks and then into an airflow passage. The fan must overcome that passage while keeping the hot discharge from returning to the inlet.

Representative forced-air converter. Passive and liquid-cooled architectures also exist, and the video does not establish rail qualification for a specific LONGWELL model. Open video ↗
01 / Application principle

Follow the airflow through the equipment.

01

Losses

Power electronics release heat during conversion and transfer it into the baseplate and heat sink.

02

Cooling channel

Air must pass through the intended fin passages rather than around them.

03

Fan pressure

The fan supplies the pressure needed to move air through inlets, filters, fins and outlets.

04

Heat rejection

Warmed air is discharged where it cannot immediately recirculate into the converter.

02 / Fan responsibility

What the fan is responsible for

  • Deliver airflow through the heat-sink channel at the defined train operating conditions.
  • Maintain hot-side and cool-side separation within the packaging constraints.
  • Interface with the converter power, command, monitoring and fault strategy.
Air-path check

Why the route matters

  • A gap around the heat sink can create high fan flow with poor component cooling.
  • Obstructed inlets or dirty filters move the fan to a different operating point.
  • Hot-air recirculation raises the inlet temperature and reduces the available thermal margin.
03 / Prepare the duty

Define these inputs before choosing a fan

01Converter losses, duty cycle and permissible component temperatures
02Airflow and pressure requirement for the complete cooling passage
03Inlet-air temperature, altitude and contamination exposure
04Fan position, ducting, bypass seals and maintenance envelope
05Supply, speed command, feedback, redundancy and fault behaviour
06Rail project requirements for shock, vibration, EMC, fire/smoke and qualification
04 / Product route

A LONGWELL route to evaluate: backward-curved EC centrifugal fans

A LONGWELL backward-curved EC fan is one family to evaluate when the converter requires a pressure-capable forced-air path. Selection starts with the complete system curve and thermal layout, followed by mechanical, electrical and rail-project qualification of the exact configuration.

05 / Equipment validation

Verify the complete equipment, not the fan in isolation

Thermally validate the converter through the agreed duty cycle and inlet conditions.
Verify cooling after the defined blockage, filter and fan-fault cases.
Complete every project-specific rail, electrical, EMC, fire and environmental test.

Start with the converter thermal path and system curve.

Send the cooling-channel drawing, heat losses, environmental limits and project qualification requirements for review.

Send your application requirements →