EC Fan-Wall · Retrofit Solution

Modernize ventilation & HVAC with the LONGWELL EC FanGrid

Replace a single ageing belt-drive fan with a parallel array of high-efficiency EC plug fans. Higher airflow, ~30%+ lower energy, built-in N+1 redundancy — installed straight into your existing air-handling unit.

LONGWELL EC FanGrid fan-wall
~30%+
typical energy saving*
2–3 yr
typical payback
N+1
built-in redundancy
30+
export countries · since 1990
Why a fan wall

Five reasons to retrofit with a LONGWELL FanGrid

Instead of one large fan doing all the work, the FanGrid shares the duty across many small EC fans running in parallel — the change that unlocks efficiency, redundancy and easy maintenance.

1

High efficiency

EC technology cuts ventilation energy by around 30% versus legacy AC fans — and more under strong variable-load profiles.

2

N+1 redundancy

Fans run in parallel; if one stops, the others automatically speed up. No single point of failure, no forced shutdown.

3

Modular plug & play

A tailor-made kit of identical EC plug-fan modules drops into the existing AHU — fast, low-disruption installation.

4

Lower noise

Optimised aerodynamics and precision balancing bring running noise down for better working and public environments.

5

Fast payback

Energy and maintenance savings typically return the investment in about 2–3 years.

Where it fits

Retrofit sectors

Any facility running legacy AHU fans can benefit — especially where uptime, air quality and energy cost matter most.

Data centres

Efficient, stable cooling for critical server halls; tight temperature/humidity control and higher uptime.

Office buildings

Better indoor air quality with markedly lower energy and noise — a healthier, more comfortable workplace.

Airports

Reliable ventilation and air circulation for high-traffic, complex spaces at lower operating cost.

Pharmaceutical plants

Meets strict cleanliness and temperature/humidity requirements to protect product quality.

Hospitals

High-grade filtration and controlled airflow that help reduce cross-infection risk.

Commercial & industrial

Flexible, tailor-made solutions for malls, factories and logistics centres.

How it works

A modular EC fan-wall, built to fit your AHU

LONGWELL EC FanGrid front view

The FanGrid ships as a tailor-made retrofit kit with every component included — engineered as a form-fit replacement that drops straight into your existing air-handling unit.

  • Modular steel frame — identical EC plug-fan modules, arranged to match your AHU footprint.
  • High-efficiency EC plug fans in parallel — airflow scales with fan count, pressure stays constant.
  • Adaptable sealing plates for a clean, leak-free fit against the existing housing.
  • Central control & regulation, integrable with your building management system (BMS).
In the field

Case studies

Representative retrofit projects. Figures describe the application scenario and typical results; they are not attributed to any named client.

ProjectAir volumeInstalled powerEnergy savingPaybackAlso improved
Office building retrofit≈ 75,000 m³/h3 × 11 kW≈ 35 %*≈ 2.5 yrMarkedly lower noise
Airport terminal ventilation≈ 120,000 m³/h4 × 15 kW≈ 30–40 %*≈ 2.8 yrBalanced supply air
Data-centre cooling upgrade—EC plug-fan array≈ 35 %*≈ 2.3 yrFault rate ≈ 25% lower
WHY IT MATTERS
“A LONGWELL EC FanGrid was installed without shutting the building down. Intelligent EC speed control now delivers exactly the airflow required — cutting energy and noise, while redundancy keeps the system running even during service.”

* All performance figures are indicative. Final selection is confirmed against the actual duty point (airflow / static pressure / voltage / control mode) and validated per project. Products are tested to AMCA 210/211 methods; third-party test reports available on request.

The numbers

Efficiency & return on investment

Replacing old, inefficient fans with high-efficiency EC fans is the fastest way to cut ventilation energy and CO₂. The retrofit is a small fraction of the overall system cost and is typically recovered within two to three years.

Energy comparison
Indexed energy consumption — before vs. after retrofit.
5-year TCO
5-year total cost of ownership (illustrative).
ROI by sector
Typical project payback by sector.
Multi-dimensional comparison
Energy, noise, maintenance and CO₂ compared (baseline = 100 / dB).
~30%+
energy saving (typical)*
2–3 yr
approximate payback
1–3 d
sample lead time

* All performance figures are indicative. Final selection is confirmed against the actual duty point (airflow / static pressure / voltage / control mode) and validated per project. Products are tested to AMCA 210/211 methods; third-party test reports available on request.

Reliability & retrofit

N+1 redundancy & a clean swap for obsolete fans

N+1 redundancy

No single point of failure

A FanGrid is an array of EC fans in parallel. If one fan faults, the remaining fans automatically increase speed to maintain airflow — the system keeps running, and service can be carried out without a shutdown.

Replaces obsolete fans

The modular design allows fast, low-disruption replacement of many legacy belt-drive and AC fan types. Each module is identical and independently serviceable — future expansion or upgrades are simple.

Modular plug-in fan units
Platform & compliance

Engineered on proven EC platforms

Our EC fans are designed as form-fit replacements for imported units, so a FanGrid retrofit drops straight into existing equipment.

ItemDetailStatus
EC platformsLWBE3G backward-curved EC plug fans · LWAE3G axial EC fansForm-fit
Reference performanceLWBE3G560-188PT-01 delivers 16,039 m³/h — 1:1 form-fit for the ebm-papst R3G560 size classVerified
Air performanceTested to AMCA 210/211 methods; third-party reports available on requestOn request
Electrical safetyETL control listing 5022563 (UL 507 + CSA C22.2 No. 113)Listed
Management systemsISO 9001 / 14001 / 45001Certified
Lead timeSamples 1–3 days · production 15–30 days (vs 14–22 weeks typical for imports)Fast
Select a model for this applicationLONGWELL Fan Selector — every model with its catalogue curve, datasheet and drawing. No login.
Or enter the duty point directly

Airflow and static pressure at the installed condition — the selector returns every model whose curve covers it, with margin, power and noise.

Library: Ø25–1,000 mm, single units up to about 52,000 m³/h — larger duties go straight to an engineer. Prefer to talk it through? Send your specs to an engineer

Talk to us about your retrofit

Send us your current fan model, air volume, static pressure, voltage and control method — our engineers return a tailored FanGrid selection, energy-saving estimate and quotation.

AddressNo. 100 Henan Road, Ditang, Yuyao, Ningbo, China
CompanyNingbo Longwell Electric Technology Co., Ltd. · Since 1990

All performance figures are indicative. Final selection is confirmed against the actual duty point (airflow / static pressure / voltage / control mode) and validated per project. Products are tested to AMCA 210/211 methods; third-party test reports available on request.