Application principle · In-row chilled-water cooling

How In-Row Cooling Shortens the Hot-Air Return Path

An in-row cooler shares the rack line but uses the opposite air direction to the servers. It collects hot-aisle air at the rear, cools it inside the unit and returns supply air at the front. In a chilled-water arrangement, the water circuit removes the heat while front baffles direct the cooled air to nearby rack intakes.

English narration and captions · 96 seconds · Equipment and flow paths are schematic. Product-family images are identified separately below.
Inside the equipment

Follow the air through the process

01

Connect opposite air directions

Server equipment draws from the cold aisle and discharges to the hot aisle. The adjacent cooler draws from that rear hot zone and sends air back toward the rack fronts.

02

Use a short return route

The cooler captures exhaust near the heat source. Its rear intake and internal passage must support that route without forcing the return air to mix around the room first.

03

Transfer heat through a separate coil

Air passes between fins while chilled water remains inside its circuit. The fan moves air through the coil; it does not replace the external water-side heat-rejection system.

04

Direct the front discharge

Modular baffles steer the outlet stream toward the racks served by the cooler. A unit between racks may distribute different outlet sections to the left and right.

05

Check the air at the destination

An outlet pointing away from its intended racks can waste useful supply. Coordinate air quantity, water-side capacity and discharge direction using the actual rack inlet conditions.

Airflow function

  • Draw hot-aisle return air through the cooling unit.
  • Overcome filter, coil, inlet and discharge pressure losses.
  • Supply controlled airflow into the front distribution arrangement.

What can change the result

  • Rear intake obstruction prevents the intended short return.
  • Supply is aimed past the rack intakes rather than toward them.
  • Fan output is increased while water-side capacity or distribution remains inadequate.
Operating requirements

Start with the complete air path

Share your layout and the information you already have. Unknown values can be identified before a configuration is selected.

01Rack and in-row unit positions with front/rear orientation
02IT heat load and allowable rack inlet conditions
03Filter and coil air-side pressure loss across operating modes
04Chilled-water temperatures, available flow and cooling control
05Fan inlet, discharge plenum and baffle geometry
06Electrical interface, monitoring, redundancy needs and service access
LONGWELL fan options

Match the fan to this air path

An in-row unit shortens the hot-air return, but its fan must still overcome the filter, coil and distribution losses. Evaluate LONGWELL EC centrifugal components with the actual module space and the front discharge arrangement.

Where it sits

Draw hot-aisle air through an in-row coil and supply cooled air toward neighbouring rack intakes.

Why consider this configuration

An in-row unit shortens the hot-air return, but its fan must still overcome the filter, coil and distribution losses. Evaluate LONGWELL EC centrifugal components with the actual module space and the front discharge arrangement.

Check the result in your equipment

Confirm the cooler rear captures the intended rack exhaust.
Confirm front outlet sections aim at the intended rack intakes.
Check airflow and water-side heat removal together at the actual rack load.

Application questions

Does the in-row cooler blow in the same direction as the servers?

In this arrangement, no. The servers draw at the front and exhaust at the rear, while the cooler returns hot-aisle air from rear to front.

Does a larger fan replace the chilled-water requirement?

No. The fan moves air. The coil and water circuit transfer and remove heat. Both sides must provide the capacity needed by the IT load.

Can the cooler simply discharge straight ahead?

Its distribution needs to suit the rack layout. Adjustable baffles can direct the supply toward the intended rack fronts rather than letting it travel past the load.

Is this the same as a rear-door heat exchanger?

No. A rear-door exchanger sits directly on a rack exhaust face. This example uses a separate cooling cabinet positioned within the rack row.

Review your in-row cooling air path

Start with the rack layout or existing fan model. Add coil resistance, water temperatures, available fan space, front baffle directions and the control and monitoring requirements.

A layout, installation photos or your existing model is enough to start the discussion.

Engineering references