EC Fan-Wall · Retrofit Solution

Modernize ventilation & HVAC with the LONGWELL EC FanGrid

Replace a single ageing belt-drive fan with a parallel array of high-efficiency EC plug fans. Higher airflow, ~30%+ lower energy, built-in N+1 redundancy — installed straight into your existing air-handling unit.

LONGWELL EC FanGrid fan-wall
~30%+
typical energy saving*
2–3 yr
typical payback
N+1
built-in redundancy
30+
export countries · since 1990
Why a fan wall

Five reasons to retrofit with a LONGWELL FanGrid

Instead of one large fan doing all the work, the FanGrid shares the duty across many small EC fans running in parallel — the change that unlocks efficiency, redundancy and easy maintenance.

1

High efficiency

EC technology cuts ventilation energy by around 30% versus legacy AC fans — and more under strong variable-load profiles.

2

N+1 redundancy

Fans run in parallel; if one stops, the others automatically speed up. No single point of failure, no forced shutdown.

3

Modular plug & play

A tailor-made kit of identical EC plug-fan modules drops into the existing AHU — fast, low-disruption installation.

4

Lower noise

Optimised aerodynamics and precision balancing bring running noise down for better working and public environments.

5

Fast payback

Energy and maintenance savings typically return the investment in about 2–3 years.

Where it fits

Retrofit sectors

Any facility running legacy AHU fans can benefit — especially where uptime, air quality and energy cost matter most.

Data centres

Efficient, stable cooling for critical server halls; tight temperature/humidity control and higher uptime.

Office buildings

Better indoor air quality with markedly lower energy and noise — a healthier, more comfortable workplace.

Airports

Reliable ventilation and air circulation for high-traffic, complex spaces at lower operating cost.

Pharmaceutical plants

Meets strict cleanliness and temperature/humidity requirements to protect product quality.

Hospitals

High-grade filtration and controlled airflow that help reduce cross-infection risk.

Commercial & industrial

Flexible, tailor-made solutions for malls, factories and logistics centres.

How it works

A modular EC fan-wall, built to fit your AHU

LONGWELL EC FanGrid front view

The FanGrid ships as a tailor-made retrofit kit with every component included — engineered as a form-fit replacement that drops straight into your existing air-handling unit.

  • Modular steel frame — identical EC plug-fan modules, arranged to match your AHU footprint.
  • High-efficiency EC plug fans in parallel — airflow scales with fan count, pressure stays constant.
  • Adaptable sealing plates for a clean, leak-free fit against the existing housing.
  • Central control & regulation, integrable with your building management system (BMS).
In the field

Case studies

Representative retrofit projects. Figures describe the application scenario and typical results; they are not attributed to any named client.

ProjectAir volumeInstalled powerEnergy savingPaybackAlso improved
Office building retrofit≈ 75,000 m³/h3 × 11 kW≈ 35 %*≈ 2.5 yrMarkedly lower noise
Airport terminal ventilation≈ 120,000 m³/h4 × 15 kW≈ 30–40 %*≈ 2.8 yrBalanced supply air
Data-centre cooling upgradeEC plug-fan array≈ 35 %*≈ 2.3 yrFault rate ≈ 25% lower
WHY IT MATTERS
“A LONGWELL EC FanGrid was installed without shutting the building down. Intelligent EC speed control now delivers exactly the airflow required — cutting energy and noise, while redundancy keeps the system running even during service.”

* All performance figures are indicative. Final selection is confirmed against the actual duty point (airflow / static pressure / voltage / control mode) and validated per project. Products are tested to AMCA 210/211 methods; third-party test reports available on request.

The numbers

Efficiency & return on investment

Replacing old, inefficient fans with high-efficiency EC fans is the fastest way to cut ventilation energy and CO₂. The retrofit is a small fraction of the overall system cost and is typically recovered within two to three years.

Energy comparison
Indexed energy consumption — before vs. after retrofit.
5-year TCO
5-year total cost of ownership (illustrative).
ROI by sector
Typical project payback by sector.
Multi-dimensional comparison
Energy, noise, maintenance and CO₂ compared (baseline = 100 / dB).
~30%+
energy saving (typical)*
2–3 yr
approximate payback
1–3 d
sample lead time

* All performance figures are indicative. Final selection is confirmed against the actual duty point (airflow / static pressure / voltage / control mode) and validated per project. Products are tested to AMCA 210/211 methods; third-party test reports available on request.

Reliability & retrofit

N+1 redundancy & a clean swap for obsolete fans

N+1 redundancy

No single point of failure

A FanGrid is an array of EC fans in parallel. If one fan faults, the remaining fans automatically increase speed to maintain airflow — the system keeps running, and service can be carried out without a shutdown.

Replaces obsolete fans

The modular design allows fast, low-disruption replacement of many legacy belt-drive and AC fan types. Each module is identical and independently serviceable — future expansion or upgrades are simple.

Modular plug-in fan units
Platform & compliance

Engineered on proven EC platforms

Our EC fans are designed as form-fit replacements for imported units, so a FanGrid retrofit drops straight into existing equipment.

ItemDetailStatus
EC platformsLWBE3G backward-curved EC plug fans · LWAE3G axial EC fansForm-fit
Reference performanceLWBE3G560-188PT-01 delivers 16,039 m³/h — 1:1 form-fit for the ebm-papst R3G560 size classVerified
Air performanceTested to AMCA 210/211 methods; third-party reports available on requestOn request
Electrical safetyETL control listing 5022563 (UL 507 + CSA C22.2 No. 113)Listed
Management systemsISO 9001 / 14001 / 45001Certified
Lead timeSamples 1–3 days · production 15–30 days (vs 14–22 weeks typical for imports)Fast

Talk to us about your retrofit

Send us your current fan model, air volume, static pressure, voltage and control method — our engineers return a tailored FanGrid selection, energy-saving estimate and quotation.

AddressNo. 100 Henan Road, Ditang, Yuyao, Ningbo, China
CompanyNingbo Longwell Electric Technology Co., Ltd. · Since 1990

All performance figures are indicative. Final selection is confirmed against the actual duty point (airflow / static pressure / voltage / control mode) and validated per project. Products are tested to AMCA 210/211 methods; third-party test reports available on request.